Inside Outcare
Factory Tour
Experience our end-to-end manufacturing process and rigorous quality control.
Outcare operates a modern, ISO-certified facility dedicated to the production of high-quality bandages, compression wraps, and absorbent cotton products.
Experience our end-to-end manufacturing process and rigorous quality control.
Our facility is purpose-built for medical-grade textile manufacturing, covering the complete production chain from raw material to finished product.
Production of short-stretch, long-stretch, cohesive, and elastic adhesive bandages with precise tension control.
Medical-grade absorbent cotton wool rolls and pads, processed and sterilised to comply with strict BP/IP standards.
End-to-end packaging infrastructure — blister packs, boxes, and full capabilities for custom OEM branding.
All raw materials — cotton fibres, elastic yarns, adhesive coatings — are sourced from audited suppliers and tested before production.
High-speed looms produce the woven base fabric with precise thread count. Cotton undergoes carding, bleaching, and sterilisation.
Products requiring adhesive are processed through solvent-free coating lines with inline tension and thickness monitoring.
Final inspection includes sub-bandage pressure testing. Products are packaged in branded or OEM configurations ready for dispatch.
From formulation and product development through to branded packaging and global logistics — we can be your trusted manufacturing partner.
World-Class Production
Outcare Medical Devices operates a modern, ISO-certified facility dedicated to the production of high-quality bandages, compression wraps, and absorbent cotton products — engineered for clinical performance and ready for global OEM partnerships.
What We Make
Our facility is purpose-built for medical-grade textile manufacturing, covering the complete production chain from raw material processing to finished, packaged products.
Production of short-stretch, long-stretch, cohesive, and elastic adhesive bandages with precise tension control and consistent elasticity, suitable for venous, lymphatic, and sports applications.
Manufacturing of multi-component compression kits including our Fourban 4-layer system, designed for advanced lymphatic and venous leg ulcer management with precisely calibrated sub-bandage pressure.
Manufacture of medical-grade absorbent cotton wool rolls and pads — processed and sterilised to comply with BP/IP standards, available in a wide range of weights and pack configurations.
High-quality woven crepe bandages providing excellent conformability and dermophilic properties, manufactured in multiple widths for universal hospital and first-aid use.
End-to-end in-house packaging infrastructure — from blister packs and sachets to retail boxes — with full capabilities for custom OEM branding, label printing, and barcode integration.
Our facility and documentation are aligned with international market entry requirements, with products exported to regulated markets in Europe, the Middle East, and South-East Asia.
Our Process
Every product that leaves our facility passes through a rigorous, documented production process — ensuring consistency, safety, and performance in every batch.
All raw materials — cotton fibres, elastic yarns, adhesive coatings, and film substrates — are sourced from approved, audited suppliers. Every incoming lot is tested against defined material specifications before entering production.
High-speed looms produce the woven base fabric with precise thread count, weave structure, and elasticity. Cotton undergoes carding, bleaching, and sterilisation under controlled conditions.
Products requiring adhesive or cohesive coatings are processed through solvent-free coating lines with inline tension and thickness monitoring for uniformity across the full roll width.
Fabric is precision-slit and rolled to specified widths and lengths using automated cutting and winding machines, minimising waste and ensuring dimensional accuracy within ±1mm.
Dedicated QC checkpoints at every production stage. Final inspection includes sub-bandage pressure testing, extensibility checks, tensile strength, and visual defect analysis before release.
Products are individually and outer-packed in branded or OEM packaging, labelled with lot numbers and expiry information, and stored in temperature-controlled warehousing ready for dispatch.
Our Equipment
Our production floor is equipped with modern, calibrated machines that ensure precision, repeatability, and high throughput at every stage.
High-Speed Needle Looms
Produce elastic and non-elastic woven bandage fabric with consistent thread density and uniform elasticity across widths from 5cm to 20cm.
Cotton Carding & Processing Lines
Multi-stage carding and bleaching systems that clean, align, and process raw cotton fibres to BP/IP standard for absorbent cotton wool production.
Precision Slitting & Winding Machines
CNC-controlled slitting lines that cut fabric rolls to exact widths and lengths with ±1mm accuracy, followed by automatic winding and tension control.
Solvent-Free Coating Lines
Hot-melt and water-based adhesive coating systems for cohesive and adhesive bandage production, with inline coat-weight monitoring and drying tunnels.
Automated Packaging Systems
High-speed flow-wrap, sachet-fill, and carton-packing lines capable of handling multiple product formats with automated label application and batch coding.
In-House Testing Equipment
Dedicated QC lab with tensile testers, extensibility rigs, sub-bandage pressure simulators, and moisture content analysers for comprehensive product validation.
Our Standards
Every product is manufactured, tested, and released under a robust Quality Management System aligned with international regulatory requirements.
ISO 13485
Medical device quality management system aligned with ISO 13485 requirements.
CE Mark Compliant
Products manufactured to meet CE marking requirements for European market entry.
BP / IP Standards
Absorbent cotton and dressing products produced to British and Indian Pharmacopoeia standards.
Batch Release Testing
Every production batch undergoes full QC testing and documented sign-off before shipment.
Full Traceability
End-to-end lot traceability from raw material batch to finished product, fully documented for regulatory audits.
Controlled Storage
Temperature and humidity-controlled warehousing ensures product integrity from production through to dispatch.
OEM Partnerships
Outcare offers full OEM manufacturing services for bandage and cotton product lines. From formulation and product development through to branded packaging and global logistics — we can be your trusted manufacturing partner.